From Pond to Packet: The Modernized Processing of Roasted Phool Makhana

The image of the Makhana industry is changing. While the tradition remains rooted in the ponds of Bihar, the processing has moved into the future. In 2026, PLS Agro Foods is leading the charge by integrating modern technology into the traditional "Lava" popping process.

The Tech Revolution in Makhana:

• Mechanized Roasting: Traditional roasting over open fires is being replaced by calibrated roasting drums. This ensures uniform heat (180°C - 250°C), resulting in fewer burnt seeds and a consistent "pop."

• Hygienic Grading: Automated grading machines now sort seeds by size with 95% accuracy, ensuring that every bag of "Jumbo" Makhana is truly jumbo.

• Flash Cooling: Instant cooling after puffing makes the kernels less brittle, significantly reducing breakage during packaging.

By combining the skilled hand-harvesting of Katihar’s farmers with our state-of-the-art processing facility, we deliver a product that is cleaner, crispier, and safer than ever before. This is the new standard of Bihar Makhana—built for the global market.